Cambridge AS & A Level9706

Costing applications

Accounting 9706 Chapter Notes

What this chapter covers

Costing applicationsAbsorption costingMarginal costingCost–volume–profit analysis
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1. Operations and Costing Systems

Businesses operate in two main ways: continuous operations, where identical products are mass-produced (like cans of soda), and specific order operations, where unique products or services are made for individual customers (like building a custom house). The type of operation determines the most suitable costing system. Continuous operations use methods like unit costing, while specific order operations use job or batch costing to track costs for each unique order.

Key term

Specific Order Costing: A costing method used for jobs or batches that are created to meet a customer's specific requirements.

Examiner insight

Examiners expect you to clearly link the nature of the business's production to the appropriate costing method in your explanations.

Fun fact

The Ford Model T was a classic example of a product suited to unit costing. Henry Ford famously said customers could have it in 'any color so long as it is black' to keep production identical and costs low.

Worked example 14 marks

A business is considering its production methods. It can either mass-produce 100,000 standard plastic chairs per month or produce unique, custom-designed wooden desks to individual customer orders. Identify the type of operation for each product and suggest a suitable costing method.

  1. 1
    1. Plastic Chairs: This is a continuous operation as large quantities of identical items are being produced.
  2. 2
    1. Suggested Costing Method for Chairs: Unit costing would be most appropriate, as the cost of each identical chair needs to be determined.
  3. 3
    1. Wooden Desks: This is a specific order operation, as each desk is unique and made to a customer's order.
  4. 4
    1. Suggested Costing Method for Desks: Job costing would be suitable, allowing the business to track the specific material and labour costs for each individual desk project.

Recap

  • The type of production operation dictates the costing system used.
  • Continuous operations involve mass production of identical items.
  • Specific order operations involve unique items made for individual customers.
  • Unit costing is for continuous operations.
  • Job and batch costing are for specific order operations.

Quick check

  1. Which type of operation, continuous or specific order, would a car repair garage use?1 mark
  2. Which costing method is most suitable for a company that manufactures cement?1 mark

2. Unit Costing Explained

Unit costing, also known as single costing, is the simplest method. It is used when a business produces a large number of identical units. The goal is to find the total cost to produce one single item. To do this, you first calculate the total cost of production (including all direct materials, direct labour, and production overheads) over a period, and then divide this total cost by the number of units produced in that period.

Total Cost = Direct Materials + Direct Labour + Direct Expenses + Production Overheads

Cost per Unit = Total Production Cost / Number of Units Produced

Key term

Cost Unit: A unit of product or service to which costs can be ascertained.

Examiner insight

Show your calculation for total cost separately before calculating the final cost per unit to maximise method marks, even if you make an arithmetic error later.

Common pitfall

Forgetting to include all production overheads in the total cost calculation before dividing by the number of units.

Worked example 13 marks

BrickCo Ltd produced 250,000 identical bricks in May. The costs for the month were: Direct materials $50,000, Direct labour $70,000, and Production overheads $30,000. Calculate the cost per brick.

  1. 1

    Step 1: Calculate the total production cost.

  2. 2

    Total Cost = Direct Materials + Direct Labour + Production Overheads

  3. 3

    Total Cost = $50,000 + $70,000 + $30,000 = $150,000

  4. 4

    Step 2: Calculate the cost per unit (per brick).

  5. 5

    Cost per Unit = Total Production Cost / Number of Units Produced

  6. 6

    Cost per Unit = $150,000 / 250,000 bricks = $0.60 per brick

Recap

  • Unit costing is used for identical, mass-produced items.
  • The aim is to find the cost of one single unit.
  • First, find the total cost for a period.
  • Then, divide the total cost by the total number of units produced.
  • Total cost includes all direct and indirect production costs.

Quick check

  1. If total production costs are $20,000 and 5,000 units are made, what is the cost per unit?1 mark

3. Job Costing for Unique Orders

Job costing is used when work is undertaken according to a customer's specific requirements. Each 'job' is unique and treated as a separate cost unit. Costs for materials, labour, and overheads are collected for each individual job. This is often recorded on a 'Job Cost Card' or 'Job Cost Sheet'. This method is essential for businesses like builders, mechanics, or consultants to determine the cost and profitability of each individual project and to prepare quotations for new customers.

Total Job Cost = Total Direct Materials + Total Direct Labour + Total Direct Expenses + Absorbed Production Overheads

Key term

Job Cost Card: A document used in job costing to record the materials, labour, and overheads charged to a specific job.

Examiner insight

Examiners look for a clearly laid out calculation that separately identifies direct materials, direct labour, and absorbed overheads before arriving at the total job cost.

Common pitfall

Calculating direct costs correctly but forgetting to add the absorbed production overheads to find the total cost of the job.

Worked example 14 marks

A printing company is asked to produce 500 customised wedding invitations. The costs are: Materials $150, Printing labour (10 hours at $20/hour). Production overheads are absorbed at a rate of $15 per labour hour. Calculate the total cost of the job.

  1. 1

    Step 1: Calculate the direct material cost. This is given as $150.

  2. 2

    Step 2: Calculate the direct labour cost.

  3. 3

    Direct Labour Cost = 10 hours * $20/hour = $200.

  4. 4

    Step 3: Calculate the absorbed production overheads.

  5. 5

    Absorbed Overheads = 10 labour hours * $15/hour = $150.

  6. 6

    Step 4: Calculate the total job cost by summing all costs.

  7. 7

    Total Job Cost = Direct Materials + Direct Labour + Absorbed Overheads

  8. 8

    Total Job Cost = $150 + $200 + $150 = $500.

Recap

  • Job costing tracks the costs of a single, specific customer order.
  • Each job is a separate cost unit.
  • A Job Cost Card is used to accumulate costs for a job.
  • Total job cost includes direct materials, direct labour, and a share of production overheads.
  • It is used by businesses like garages, builders, and printers.

Quick check

  1. What is the primary document used to collect costs in a job costing system?1 mark

4. Batch Costing: A Hybrid Approach

Batch costing is a middle ground between unit costing and job costing. It is used when a business produces items in groups, or 'batches', where each batch contains identical units, but different batches are for different products. For example, a bakery might bake a batch of 50 croissants, then a batch of 30 sausage rolls. The costing is similar to job costing, where the 'job' is the entire batch. The cost per unit can then be found by dividing the total batch cost by the number of units in that batch.

Total Batch Cost = Direct Materials + Direct Labour + Production Overheads for the batch

Cost per Unit = Total Batch Cost / Number of Units in the Batch

Key term

Batch: A group of similar items that are manufactured together and treated as a single cost unit during production.

Fun fact

Pharmaceutical companies use batch costing to produce medicines. Each batch is given a unique number, which is crucial for quality control and tracking in case of a recall.

Worked example 13 marks

A clothing factory produces a batch of 80 identical T-shirts (Batch T80). The costs for the batch are: Direct materials $240, Direct labour $320, and Production overheads allocated to the batch are $160. Calculate(a) the total cost of the batch and(b) the cost per T-shirt.

  1. 1

    Step 1: Calculate the total cost of the batch (a).

  2. 2

    Total Batch Cost = Direct Materials + Direct Labour + Production Overheads

  3. 3

    Total Batch Cost = $240 + $320 + $160 = $720.

  4. 4

    Step 2: Calculate the cost per unit (b).

  5. 5

    Cost per Unit = Total Batch Cost / Number of Units in Batch

  6. 6

    Cost per Unit = $720 / 80 T-shirts = $9 per T-shirt.

Recap

  • Batch costing is used for groups of identical items produced together.
  • The batch itself is treated as the cost unit, similar to a 'job'.
  • Costs are first collected for the entire batch.
  • The cost per unit is found by dividing the total batch cost by the number of units in it.
  • It's common in industries like food production, clothing, and pharmaceuticals.

Quick check

  1. A batch of 200 cakes costs $500 to produce. What is the cost per cake?1 mark

5. Costing in Service Businesses

Costing principles are not just for manufacturing. Service businesses, like accounting firms, law firms, or hospitals, also need to know their costs. Instead of a physical product, the 'cost unit' is the service provided. For example, the cost unit for a law firm could be one hour of legal advice or a specific case. For a hospital, it could be a 'patient-day' or a specific surgical procedure. They use job or unit costing principles to track costs. Direct costs might include the salary of the professional providing the service (direct labour), while overheads include rent, administrative staff salaries, and utilities. These are then absorbed into the cost of the service provided.

Cost per Service Unit = Total Costs of providing service / Number of Service Units

Key term

Service Costing: The process of ascertaining the cost of providing a specific service.

Examiner insight

When answering questions on service costing, clearly state what the 'cost unit' is for the specific business in the scenario.

Fun fact

Hospitals use sophisticated service costing to negotiate prices with insurance companies, costing out everything from a simple X-ray to complex open-heart surgery.

Worked example 14 marks

A management consultancy firm has total costs of $400,000 in a month. During this month, its consultants provided 2,000 hours of client services. A specific project, Project Alpha, required 50 hours of consultant time. Calculate(a) the cost per hour of consultant time and(b) the total cost of Project Alpha.

  1. 1

    Step 1: Calculate the cost per service unit, which is one hour of consultant time (a).

  2. 2

    Cost per Hour = Total Costs / Total Hours

  3. 3

    Cost per Hour = $400,000 / 2,000 hours = $200 per hour.

  4. 4

    Step 2: Calculate the total cost of Project Alpha (b).

  5. 5

    Total Project Cost = Hours for Project * Cost per Hour

  6. 6

    Total Project Cost = 50 hours * $200/hour = $10,000.

Recap

  • Service businesses also use costing to find the cost of services provided.
  • The cost unit is the service, not a physical product (e.g., a haircut, a tax return).
  • Job costing can be used to find the cost of a specific client project.
  • Unit costing can be used to find the average cost of a standard service (e.g., cost per patient per day).
  • Costs include salaries of service staff (direct labour) and a share of office overheads.

Quick check

  1. Suggest a suitable cost unit for a bus company.1 mark

6. Preparing Quotations from Costs

Once a business has calculated the total cost of a job or batch, it can prepare a quotation (or 'quote') for the customer. A quotation is the price the business will charge. This price must be high enough to cover all the costs and generate a profit. A common method is 'cost-plus pricing', where a profit amount is added to the total cost. The profit can be either a fixed amount, a percentage of the cost (a 'markup'), or a percentage of the final selling price (a 'margin').

Quotation Price = Total Cost + Profit

Quotation Price (using markup) = Total Cost × (1 + Profit Markup Percentage)

Key term

Quotation: A formal statement of the estimated price for a particular job or service.

Examiner insight

When calculating a quotation, always show the total cost first, then the calculation of the profit, and finally the total quotation price. This structured approach secures marks at each stage.

Common pitfall

Confusing profit markup (based on cost) with profit margin (based on selling price). If the question specifies a 'markup of 25%', you add 25% of the cost.

Worked example 13 marks

A builder calculates the total cost of a garage conversion (Job G45) to be $18,000. The business policy is to add a profit markup of 30% to the total cost to determine the selling price. Calculate the price to be quoted to the customer.

  1. 1

    Step 1: Identify the total cost of the job. Total Cost = $18,000.

  2. 2

    Step 2: Identify the profit markup percentage. Markup = 30% or 0.30.

  3. 3

    Step 3: Calculate the profit amount.

  4. 4

    Profit = Total Cost * Markup Percentage = $18,000 * 0.30 = $5,400.

  5. 5

    Step 4: Calculate the quotation price by adding the profit to the cost.

  6. 6

    Quotation Price = Total Cost + Profit = $18,000 + $5,400 = $23,400.

  7. 7

    Alternative Step 4: Quotation Price = $18,000 * (1 + 0.30) = $18,000 * 1.30 = $23,400.

Recap

  • A quotation is the price offered to a customer for a job or service.
  • The price must cover the total cost and include a profit.
  • Cost-plus pricing involves adding a desired profit to the calculated total cost.
  • Profit can be a fixed sum or a percentage markup on cost.
  • Accurate costing is essential for setting profitable and competitive prices.

Quick check

  1. A job costs $500. The company wants to make $100 profit. What is the quotation price?1 mark
  2. A batch costs $2,000. The price is calculated using a 25% markup on cost. What is the quotation price?2 marks

End-of-chapter exercise

Test yourself on the whole chapter. Work through these before moving on.

  1. Distinguish between job costing and unit costing, giving one example of a business that would use each method.4 marks
  2. A factory produced 15,000 identical garden gnomes in April. Total production costs were: Direct Materials $45,000; Direct Labour $60,000; Production Overheads $30,000. Calculate the cost to produce one garden gnome.3 marks
  3. Define the term 'batch costing' and explain why it might be more suitable for a baker than unit costing.3 marks
  4. A garage services a car (Job 142). The costs are: Parts (direct materials) $120; Mechanic's time (direct labour) 3 hours at $40 per hour. Overheads are absorbed at 50% of the direct labour cost. Calculate the total cost of Job 142.4 marks
  5. From your calculation in the previous question (Job 142), if the garage wishes to achieve a profit markup of 40% on cost, what price should it quote to the customer?2 marks
  6. A furniture maker produces a batch of 10 identical dining chairs. The total cost for the batch is $1,800. Calculate the cost per chair.2 marks
  7. An IT support company has total monthly overheads of $50,000 and its technicians work a total of 1,000 billable hours per month. (a) Calculate the overhead absorption rate per billable hour. (b) A client project takes 20 hours. How much overhead cost should be allocated to this project?4 marks
  8. Explain why a law firm would use a form of job costing to manage its finances.3 marks
  9. BuildCo is preparing a quotation for a house extension. Estimated costs are: Materials $25,000; Labour 400 hours at $30 per hour. Production overheads are absorbed at a rate of $15 per labour hour. The company's target profit margin is 20% on the selling price. Calculate the price to be quoted for the extension.6 marks
  10. Evaluate the importance of choosing the correct costing system for a business. Discuss, with examples, the potential negative consequences of a custom boat builder using unit costing.5 marks

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